Wasted Resource Reduction

Production efficiency maximized to meet onsite needs

Realtime monitoring to avoid defects

• Machining load monitoring

  Machining load applied to the spindle is monitored to issue an alarm when the load is not within the preset range.

  

• Stuck chips detection
  function^{*1, 2}

  Chips caught between the spindle and the holder during ATC are detected without using a sensor. Detecting any chips caught during ATC prevents defects being delivered to downstream processes.

  

High-speed and highly accurate machining

• Tool center point control^{*1, 4}

  Equipped with tool center point control where machining is performed by changing the tool direction relative to the workpiece. Optimal acceleration by look-ahead up to 1,000 blocks achieves simultaneous 5-axis machining.

  

• Processing of minute line
  segments

  The processing speed of minute line segments is 4 times faster than that of the previous controller. Even CAD data with small tolerance can be processed with minimal delay.

Efficient setup possible before machining Reduction in cumbersome setup procedure

Preventive maintenance to prevent accidents

• ATC tool monitoring^*3

  Checks the presence of a spindle tool before and after tool change without using a sensor.

  

• • Overload prediction

    Overload during mass production is predicted based on one machining cycle to prevent machine stoppage.

    

  • Maintenance notice

    The CNC notifies you when maintenance is required. You can reliably perform maintenance that tends to be forgotten.

• Motor insulation resistance
  measurement

  The motor insulation resistance is measured to detect any sign of failure.

• Operation log

  Displays the history of key and switch operations. This is used to investigate causes of problems based on operation details and switch conditions at the time of failure.
  No. of operation logs: 150,000

Reliable settings possible even by those with less experience Stable machining accuracy achieved by adjustment functions

Optimal machining settings

• Machining parameter
  adjustment app^*1

  You can easily set the optimal acceleration depending on the table loading capacity, adjust the balance of machining accuracy and surface quality, or optimize tapping/drilling conditions.

  

• Machining mode setting

  The mode is set depending on the required accuracy and time. Optimal operation can be achieved without difficult entry of acceleration or repeated adjustment.

  

Defective cutting prevention

• Waveform display app

  Waveforms of the spindle, feed axis etc. are displayed. Adjustment that previously relied on the knack of experienced personnel can now be performed quantitatively by visualizing the cutting resistance or vibration quantitatively.

  

• • Automatic heat expansion
    compensation

    Heat expansion is predicted and compensated without a sensor based on the operation log of each axis.

  • Graphic display

    Simulation on the screen makes the program check easier.

  • Tool length range setting

    The entry range for tool length and diameter can be set. This prevents incorrect entry at the worksite.

• Tool washing, air-assisted
  type(optional)

  The high discharge flowrate steadily removes chips stuck to the holder. Coolant stored in the chamber is discharged by air pressure, eliminating the need for a special pump and reducing wasted energy.