SPEEDIO R450X1
Pallet Changing Compact Machining Center
- Travels (mm): X: 450 Y: 320 Z: 305
- Max. spindle speed (min-1): 10,000/ (Optional) 16,000/ (Optional) 10,000 high-torque
- Tool storage capacity(pcs.): 14/ 22
A new model that is standard equipped with a pallet changer has been added to the SPEEDIO series that achieve overwhelming productivity. Quest for "Wasted Time = Zero"
Information
Overview
Non-stop machining
The QT(Quick Turn) table is Brother’s original turn table type high-speed 2-face pallet changer. High-speed pallet change is enabled by avoiding lift-up operation while achieving high reliability through a sealed structure.
Workpieces on one pallet can be changed while machining workpieces on the other pallet. Therefore, waste in workpiece change time is eliminated, enabling nonstop machining.
Pallet change time
2.9s
Wide jig area
The jig can be mounted on the table even if it extends over the table as long as it is within the turning diameter. The standard jig area is wide, with a 1,020mm turning diameter and 300mm jig height, making mounting the index table jig easier. The jig area can be enlarged optionally so that larger jigs can be mounted.
Process integration
Processes divided between two machines can be performed on one machine, making use of the 2-face pallet changer. Process integration improves the line balance and enables optimal equipment investment.
When machining time is short
When machining time is short, the percentage of workpiece change time increases. Therefore, productivity lowers when machines are not equipped with a pallet changer. The R450X1 eliminates waste in workpiece change time to provide high productivity.
Machining time ratio
E.g.) Machining time: 60s, workpiece change time: 15s
Machining time ratio
E.g.) Machining time: 60s, workpiece change time: 15s
New 22-tool magazine
In addition to the conventional 14-tool magazine specications, the new 22-tool magazine specications have been added. Using both the 22-tool magazine and 2-face pallet changer promotes process integration, contributing to improvement of production efciency.
Tool storage capacity 22tools
Tool - Tool : 0.9S
Chip - Chip : 1.7S
* The 14-tool magazine that features high cost performance can also be selected. Tool change time has been reduced even more than before.(Tool - Tool: 0.8s, Chip-Chip: 1.6s)
Simultaneous operation
The machine is equipped with a simultaneous operation function where the XY and additional axes are positioned and tools are changed simultaneously when the QT table turns. This does not waste any pallet change time, enabling non-stop machining in our quest for "Wasted time = Zero".
Specifications
Product Specification
R450X1
Max. spindle speed
10,000/ (Optional) 16,000/ (Optional) 10,000 high-torque
Travels
X: 450 Y: 320 Z: 305
Tool storage capacity
14/ 22
Rapid traverse rate (XYZ-area)
50 x 50 x 50
Required Floor Space
1,400 x 2,654
BT dual contact spindle(BIG-PLUS)
Optional
Coolant Through Spindle(CTS)
Optional
Low floor table
Optional
| item | R450X1 | ||
|---|---|---|---|
| CNC unit | CNC-C00 | ||
| Travels | X axis [mm (inch)] | 450 (17.7) | |
| Y axis [mm (inch)] | 320 (12.6)*7 | ||
| Z axis [mm (inch)] | 305 (12.0) | ||
| Distance between table top and spindle nose end [mm (inch)] | 200 - 505 (7.9 - 19.9) [250 - 555 (9.8 - 21.9)] *8 | ||
| Table | Work area size [mm (inch)] | 600 x 300 (23.6 x 11.8) (one face) | |
| Max. loading capacity (uniform load) [kg (lbs)] | 120 (265) [200 (441)] (one face)*6 | ||
| Spindle | Spindle speed [min-1] | 10,000min-1 specifications : 10 - 10,000
16,000min-1 specifications(optional) : 16 - 16,000 10,000min-1 high-torque specifications(optional) : 10 - 10,000 |
|
| Speed during tapping [min-1] | MAX. 6,000 | ||
| Tapered hole | 7/24 tapered No.30 | ||
| BT dual contact system (BIG-PLUS) | Optional | ||
| Coolant Through Spindle (CTS) | Optional | ||
| Feed rate | Rapid traverse rate (XYZ-area) [m/min (inch/min)] | 50 x 50 x 50 (1,969 x 1,969 x 1,969) | |
| Cutting feed rate [mm/min (inch/min)] | 1 - 30,000 (0.04 - 1,181) (X, Y, Z)*9 | ||
| ATC unit | Tool shank type | MAS-BT30 | |
| Pull stad type*4 | MAS-P30T-2 | ||
| Tool storage capacity [pcs.] | 14/22 | ||
| Max. tool length [mm (inch)] | 200 (7.9) | ||
| Max. tool diameter [mm (inch)] | 80 (3.1) | ||
| Max. tool weight [kg (lbs)]*1 | 3.0 (6.6) (total tool weight : 25 (55.1) for 14 tools, 40 (88.2) for 22 tools) | ||
| Tool selection method | Random shortcut method | ||
| Tool change time*5 | Tool To Tool [sec.] | 0.8/0.9 (14 tool/22 tool) | |
| Chip To Chip [sec.] | 1.6/1.7 (14 tool/22 tool) | ||
| Cut to Cut [sec.] | 1.3/1.4 (14 tool/22 tool) | ||
| Electric motor | Main spindle motor (10 min/continuous) [kW]*2 | 10,000min-1 specifications : 10.1/6.7
16,000min-1 specifications : 7.4/4.9 10,000min-1 high-torque specifications : 12.8/8.8 |
|
| Axis feed motor [kW] | 1.0 (X,Y), 1.8 (Z) | ||
| Power source | Power supply | AC200V ±10%, 50/60Hz ±1Hz | |
| Power capacity (continuous) [kVA] | 10,000min-1 specifications : 9.5
16,000min-1 specifications : 9.5 10,000min-1 high-torque specifications : 10.4 |
||
| Air supply | Regular air pressure [MPa] | 0.4 - 0.6 (recommended value : 0.5MPa)*10 | |
| Required flow [L/min] | 50 | ||
| Machine dimensions | Height [mm (inch)] | 2,588 (101.9) | |
| Required floor space (with control unit door open) [mm (inch)] | 1,400 x 2,654 [3,344] (55.1 x 104.5 [131.7]) | ||
| Weight [kg (lbs)] | 2,700 (5,954) | ||
| Accuracy*3 | Accuracy of bidirectional axis positioning (ISO230-2:2006) [mm (inch)] | 0.006 - 0.020 (0.00024 - 0.00079) | |
| Repeatability of bidirectional axis positioning (ISO230-2:2006) [mm (inch)] | Less than 0.004 (0.00016) | ||
| Standard accessories | Instruction Manual (1 set), anchor bolts (4 pcs.), leveling bolts (4 pcs.) | ||
- *1 Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only.
- *2 Spindle motor output differs depending on the spindle speed.
- *3 Measured in compliance with ISO standards and Brother standards. Please contact Brother for details.
- *4 Brother specifications apply to the pull studs for CTS.
- *5 Measured in compliance with JIS B6336-9 and MAS011-1987.
- *6 Can be increased up to 200kg (one face) by changing the parameter. Please consult us separately.
- *7 When using the hydraulic rotary joint, the Y-axis travel becomes 290mm.
- *8 Values when the low-floor table is selected.
- *9 When using high accuracy mode B.
- *10 Regular air pressure varies depending on the machine specifications, machining program details, or use of peripheral equipment. Set the pressure higher than the recommended value.
| Type | 0 deg./180 deg. turntable system |
|---|---|
| Table dimension [mm (inch)] | 600 x 420 (23.6 x 16.5) (one face) |
| Max. turning diameter [mm (inch)] | D1,020 (40.2) [D1,100 (43.3)]*1 |
| Max. jig height [mm (inch)] | 300(11.8) [350 (13.8)]*2 |
| Table work area size [mm (inch)] | 600 x 300 (23.6 x 11.8) (one face) |
| Max. loading capacity [kg (lds)] | 120 (265) [200 (441)] (one face)*3 |
| Rated table load inertia for turning axis [kg·m2] | 14.2 [23.5] (one face)*3 |
| Table turning system | AC servo motor (1kW) Worm gear (total speed reduction ratio:1/50) |
| Table position time | 2.9s*4td> |
| Table change repeatability [mm (inch)] | 0.01 (0.0004) (in the X,Y, and Z axes directions 270(10.6) from the center of rotation) |
- *1 When the turning diameter enlargement option is selected.
- *2 Values when the low-floor table is selected.
- *3 Can be increased up to 200kg (one face) by changing the parameter. Please consult us separately.
- *4 When table loading on one face is 120kg.
- *: Quick turn table is a turntable type 2-face pallet changer
| CNC model | CNC-C00 | ||
|---|---|---|---|
| Control axes | 7 axes (X,Y,Z,4 additional axes) | ||
| Simultaneously controlled axes | Positioning | 5 axes (X,Y,Z,A,B) | |
| Interpolation |
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| Least input increment | 0.001mm, 0.0001inch, 0.001 deg. | ||
| Max.programmable dimension | ±9999.999mm ±999.9999inch | ||
| Display | 12.1-inch color LCD | ||
| Memory capacity | Approx.100 Mbytes (Total capacity of program and data bank) | ||
| External communication | USB memory interface, Ethernet, RS232C | ||
| No.of registrable programs | 4,000 (Total capacity of program and data bank) | ||
| Program format | NC language, conversation (changed by parameter) conversion from conversation program to NC language program available |
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| NC function |
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| Optional NC functions |
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- *1 Measuring instrument needs to be prepared by users.
- *2 When the submicron command is used, changing to the conversation program is disabled.
- *: When program size is bigger than 2 Mbytes, machine works with extended memory operation.
- *: Ethernet is a trademark or registered trademark of XEROX in the United States.
- *: Functions listed under (NC) and (Conversation) are available only for NC programs and conversation programs respectively.
For options, please contact us.
Example
For machining industries in Automotive parts
Workpiece nameAlternator (engine)
MaterialADC
Workpiece nameThrottle body (fuel system)
MaterialADC
Workpiece nameCam plate (car air conditioner)
MaterialSCM
Workpiece namePump housing
MaterialADC
For machining industries in Motor cycle parts
Workpiece nameCylinder head (engine)
MaterialADC
Workpiece nameCrank case (engine)
MaterialADC
Support
Support Information
Contact - Product Info
Contact for product information, development, or usage, and regional sales offices.
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Downloads
Guide of Compact machining center SPEEDIO catalog download.
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Repair Contacts
Contact for product repair of maintenance.
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Reviews
Suitable with
Machine Tools Lineup
Compact machining center SPEEDIO
Horizontal Compact Machining Center
Multi-Tasking Machine SPEEDIO
