SPEEDIO U500Xd1-5AX

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SPEEDIO U500Xd1-5AX

Universal Compact Machining Center

5 Axis Machining
14 Tool Magazine
21 Tool Magazine
28 Tool Magazine

Travels (mm): X: 500 Y: 400 Z: 300
Max. spindle speed (min^-1): 10,000/ (Optional) 16,000
Tool storage capacity(pcs.): 14/ 21/ 28

Select variants: U500Xd1-5AX

Equipped with a newly developed tilting rotary table with a maximum jig area of 500 mm in diameter. Combination with a 28-tool magazine enables multi-face machining that breaks the conventional concept of #30 machines.

Wins ""iF DESIGN AWARD 2023""

Information

Less space achieved although the machine is equipped with a high-speed and highly accurate tilting rotary table with ample jig area and a newly developed 28-tool magazine.
One-clamp machining encourages process integration.

Tilting rotary table

Provides ample jig area of ø500 x H270 to meet multi-face machining for mediumsized workpieces.

Max. loading capacity : 100kg

28-tool magazine

A newly developed compact drum type 28-tool magazine takes over fast tool change performance.

^* A 14-tool magazine or a 21-tool magazine can be also selected.

Max. tool weight :　4kg^*

^* Parameter setting needs to be changed.

Machining area in Z/Y-axes directions

Ample jig/workpiece/tool area secured in the Z-axis direction. (Distance between table top and spindle nose end: 445 mm)
The Y-axis travel range has been shifted from the center of the tilt axis to secure sufficient machining area when the tilt axis is at 90 degrees. (Y-axis travel when A-axis is at 90 degrees: 270 mm)

Pursuing fast acceleration and quick response through machine/controller integrated development and optimizing control with the new “CNC-D00” controller drive machine performance to the limit to provide high productivity.

Non-stop ATC

High-speed tool change has been achieved by faster and optimized spindle start/stop, Z-axis up/down, and magazine operation. Tools up to 3 kg can be changed in the shortest time. Tools up to 4 kg can also be changed with minimal increase in time.

28-tool magazine

Chip - Chip: 1.3 s
Tool - Tool: 0.7 s

Simultaneous operation

Wasted time has been reduced by simultaneously performing tool change and positioning X/Y and A/C axes.

Reliable and trustworthy machine structure has been achieved.
Equipped with a highly efficient spindle motor that demonstrates sufficient torque from the low- to high-speed range.
Achieves highly efficient machining in various industries, from automobile to general machinery, medical, and aircraft industries.
Tool center point control has been added to support simultaneous five-axis machining.^*
^{*Available only for the U500Xd1-5AX.}

XYZ axes based on S500Xd1

The main unit of the machine and XYZ-drive system are based on the bestselling S500Xd1 model. Highly rigid structure and high-speed operation have been achieved.

Highly efficient spindle motor

A spindle motor with high torque in the medium- and high-speed range is used to achieve high-speed and highly efficient machining of aluminum or iron.

10,000 min^-1 (standard)

Max. torque : 40Nm
Max. output : 18.9kW

High clamp torque

Both A and C axes are provided with high clamp torque, demonstrating high retention strength even in high-load machining. Machining with more stringent cutting conditions is possible, improving production efficiency.

A-axis clamp torque^* : 810Nm
C-axis clamp torque^* : 560Nm

Simultaneous 5-axis machining

Tool center point control comes with a variety of functions. This achieves high-speed and highly accurate simultaneous 5-axis machining in combination with a backlash-free tilting rotary table.

Tool center point control

Equipped with tool center point control where machining is performed by changing the tool direction relative to the workpiece.
Optimal acceleration by look-ahead up to 1,000 blocks achieves simultaneous 5-axis machining.

NC functions related to simultaneous 5-axis machining^*

Tool center point control (look-ahead 1,000 blocks),
submicron command, feature coordinates setting, memory capacity (3 Gbytes)

^*All functions are standard on the U500Xd1-5AX

Intuitive operation is possible with new apps and vertical touch panel screen. Relevant functions are grouped according to purpose, such as setup and machining, leading to efficient operation. Production and operation states are visualized, allowing faster understanding. Waste-free operation is possible in setup, machining adjustment, production, and recovery process, leading to improved work efficiency and operating rate.

Home screen

Information required for production, such as workpiece counter and tool life, is collected on the home screen. Shortcut keys are provided for screens frequently used so you can open them by one touch.

New user interface

Usability has been greatly improved by grouping relevant functions, creating new support apps that are intuitive with improved operability and visibility, providing useful accessories (calculator, notebook, file viewer etc.), and making operation on conventional screens possible on the touch panel.

Product Specification

U500Xd1-5AX

Max. spindle speed

10,000/ (Optional) 16,000

Travels

X: 500 Y: 400 Z: 300 A(deg.): -30 to 120 C(deg.):360

Tool storage capacity

14/ 21/ 28

Rapid traverse rate (XYZ-area)

50 x 50 x 56

Indexing speed (A,C)

A:50 C:75

Required Floor Space

1,560 x 2,026

BT dual contact spindle(BIG-PLUS)

Optional

Coolant Through Spindle(CTS)

Optional

Machine Specification

Item			U500Xd1 / U500Xd1 RD ^*8	U500Xd1-5AX / U500Xd1-5AX RD ^*8
CNC Unit			CNC-D00	CNC-D00v (DB)
Travels	X axis [mm (inch)]		500 (19.7)
	Y axis [mm (inch)]		400 (15.7)
	Z axis [mm (inch)]		300 (11.8)
	A axis [deg.]		120 to -30
	C axis [deg.]		360
	Distance between table top and spindle nose end [mm (inch)]		145 - 445 (5.7 - 17.5)
Table	Work area size [mm (inch)]		ø260 (ø10.2)
	Max.loading capacity (uniform load) [kg (lbs)]		100 (220)
	Max. table load inertia		1.8 (6151) [2.6 (8885) ^*9]
Spindle	Spindle speed [min^-1]		10,000min^-1 specifications : 1 - 10,000 16,000min^-1 specifications(Optional) : 1 - 16,000
	Speed during tapping [min^-1]		MAX. 6,000
	Tapered hole		7/24 tapered No.30
	BT dual contact system (BIG-PLUS)		Optional
	Coolant Through Spindle (CTS)		Optional
Feed rate	Rapid traverse rate (XYZ-area) [m/min (inch/min)]		50 x 50 x 56 (1,969 x 1,969 x 2,205)
	Cutting feed rate [mm/min (inch/min)]		X, Y, Z axis: 1 - 30,000 (0.04 - 1,181) ^*7
	Indexing feedrate (A and C)		A axis: 50, C axis: 75 (60) ^*9
ATC unit	Tool shank type		MAS-BT30
	Pull stud type^*4		MAS-P30T-2
	Tool storage capacity [pcs.]		14/21/28
	Max.tool length [mm (inch)]		250 (9.8)
	Max.tool diameter [mm (inch)]		110 (4.3)
	Max.tool weight [kg (lbs)]^*1		3.0 (6.6) [4.0 (8.8) ^*10] / tool,
	Tool selection method		Random shortcut method
Tool change time ^*5	Tool To Tool [sec.]		0.6 / 0.7 (14 or 21 tools / 28 tools)
Tool change time ^*5	Chip To Chip [sec.]		1.2 / 1.3 (14 or 21 tools / 28 tools)
Electric motor	Main spindle motor (10 min/continuous)[kW] ^*2		10,000min^-1 specifications : 10.1/7.1 16,000min^-1 specifications(Optional) : 7.4/5.1
Electric motor	Axis feed motor [kW]		XY axis: 1.0, Z axis: 2.0, A axis: 0.9, C axis: 0.55
Power source	Power supply		AC 200 to 230 V±10％, 3-phase, 50/60Hz±2%
	Power capacity (continuous) [kVA]		10,000min^-1 specifications : 9.5 16,000min^-1 specifications(Optional) : 9.5
	Air supply	Regular air pressure [MPa]	0.4 - 0.6(recommended value : 0.5MPa)^*6
	Air supply	Required flow [L/min]	55L/min
Machine dimensions	Height [mm (inch)]		2,748 (108.2)
	Required floor space^*11 [with control unit door open] [mm (inch)]		1.560 x 2,026 [2,864] (61.4 x 79.8 [112.8])
	Weight [kg (lbs)]		2,650 (5,843)
Accuracy^*3	Accuracy of bidirectional axis positioning (ISO230-2:1988) [mm (inch)]		X, Y, Z axis: 0.006~0.020 (0.00024~0.00079) /A, C axis: 28 sec or less
Accuracy^*3	Repeatability of bidirectional axis positioning (ISO230-2:2014) [mm (inch)]		X, Y, Z axis: Less than 0.004 (0.00016) /A, C axis: 16 sec or less
Standard accessories			Instruction Manual (DVD 1 set), leveling bolts (4 pcs.), leveling plate (4 pcs.)

*1 Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only.
*2 Spindle motor output differs depending on the spindle speed.
*3 Measured in compliance with ISO standards and Brother standards. Please contact your local distributor for details.
*4 Brother specifications apply to the pull studs for CTS.
*5 Measured in compliance with JIS B6336-9 and MAS011-1987.
*6 Regular air pressure varies depending on the machine specifications, machining program details, or use of peripheral equipment. Set the pressure higher than the recommend value.
*7 When using high accuracy mode B.
*8 The machine needs to be equipped with a relocation detection device depending on the destination. Machines equipped with a relocation detection device come with "RD" at the end of the model name.
*9 When using high inertia mode. Parameter setting needs to be changed.
*10 Parameter setting needs to be changed. (Tool indexing time is changed.)
*11 The value does not include the coolant tank.

NC Unit specifications

CNC model	《U500Xd1》	CNC-D00
CNC model	《U500Xd1-5AX》	CNC-D00v (DB)
Control axes		5 axes (X, Y, Z, A, C)
Simultaneously controlled axes 《U500Xd1》	Positioning	5 axes (X, Y, Z, A, C)
Simultaneously controlled axes 《U500Xd1》	Interpolation	Linear : 4 axes (X, Y, Z, one additional axis) Circular : 2 axes Helical/Conical : 3 axes (X, Y, Z)
Simultaneously controlled axes 《U500Xd1-5AX》	Positioning	5 axes (X, Y, Z, A, C)
Simultaneously controlled axes 《U500Xd1-5AX》	Interpolation	Linear : 5 axes (X, Y, Z, 2 additional axes) Circular : 2 axes Helical/Conical : 4 axes (3 linear axes + 1 additional axis, 2 linear axes + 2 additional axes)
Least input increment		0.001mm、0.0001inch、0.001 deg.
Max.programmable dimension		±999999.999mm、±99999.9999inch
Display		15-inch color LCD touch display
Memory capacity ^{*Total capacity of program and data bank}	《U500Xd1》	500 Mbytes, 3 Gbytes (optional)
Memory capacity ^{*Total capacity of program and data bank}	《U500Xd1-5AX》	3 Gbytes
External communication		USB memory interface, Ethernet, RS232C (optional)
No.of registrable programs		4,000 (Total capacity of program and data bank)
Program format		NC language, conversation (changed by parameter) Conversation from conversation program to NC language program available

* “Control axes” and “Simultaneously controlled axes” indicate the maximum number of axes, which will differ depending on the destination country and the machine specifications.
* Ethernet is a trademark or registered trademark of XEROX in the United States.

NC functions

Operation		Dry run Machine lock Program restart Rapid traverse override Cutting feed override Background editing Screen shot Operation level External input signal key Shortcut keys Spindle override
Programming		Absolute / Incremental Inch / Metric Coordinate system setting Corner C / Corner R Rotational transformation Synchronized tap Subprogram Graphic display
Measurement		Automatic workpiece measurement ^*1 Tool length measurement
High speed and high accuracy		Machining parameter adjustment High-accuracy mode AIII High-accuracy mode BI (look-ahead 160 blocks) Backlash compensation Tool center point control ^*3 (Look-ahead 1,000 blocks) High accuracy mode BII (Look-ahead 1,000 blocks, smooth path offset)
Monitoring		Machining load monitoring ATC monitoring Overload prediction Waveform display / Waveform output to memory card Heat expansion compensation system ll (X, Y, and Z axes) Production performance display Tool life / Spare tool
Maintenance		Tap return function Status log Alarm log Operation log Maintenance notice Motor insulation resistance measurement Tool washing filter with filter clogging detection Battery-free encoder Breake load test
Automatic / Network		Computer remote OPC UA Auto notification Built-in PLC (LD/ST/FBD) CC-Link, master station CC-Link, remote device station PROFIBUS DP, slave DeviceNet, slave PROFINET, slave EtherNet/IP, slave
Energy saving		Automatic power off Standby mode Automatic coolant off Automatic work light off Chip shower off delay
Support apps		Adjust machine parameters ATC tool Tool life Waveform display Production performance Power consumption Recovery support Inspection PLC
Accessories		File viewer Notebook Calculator Register shortcut Display off
Functions limited to NC language		Menu programming Local coordinate system Expanded workpiece coordinate system One-way positioning Inverse time feed Programmable data input Tool length compensation Cutter compensation Scaling Mirror image External sub program call Macro Operation in tape mode Multiple skip function Submicron command ^24 Interrupt type macro Rotary fixture offset Feature coordinates setting ^*4 Involute interpolation
Functions limited to conversation		Operation program Schedule program Automatic tool selection Automatic cutting condition setting Automatic tool length compensation setting Automatic cutter compensation setting Automatic calculation of unknown number input Machining order control

*1 Measuring instrument needs to be prepared by users.
*2 When the submicron command is used, changing to the conversation program is disabled.
*3 Available only for the U500Xd1-5AX.
*4 Standard on the U500Xd1-5AX.