SPEEDIO W1000Xd2
Wide Travel Compact Machining Center
- Travels (mm): X: 1,000 Y: 500 Z: 380
- Max. spindle speed (min-1): 10,000/ (Optional) 16,000/ (Optional) 10,000 high-torque
- Tool storage capacity(pcs.): 14/ 21/ 28
Mounting a new 28-tool magazine promotes process integration for machining large workpieces. With maximum table loading capacity increased to 500 kg and increased Z-axis travel, the machine is widely suitable for a variety of production systems.
Information
Overview
The wide machining area can accommodate constantly varying onsite needs, such as large workpiece machining, multi-part machining of small parts, and multi-product small-volume production with various jigs placed side by side, which enhances flexibility throughout the plant.
The Z-axis travel and the distance between the table top and spindle nose end have been increased to secure ample machining area in the Z direction and improve tool accessibility.
Z-axis travel
300mm → 380mm
Distance between table top and spindle nose end
180mm~480mm → 150mm~530mm
The maximum table loading capacity has been increased to 500 kg. This expands choices of jigs and enables process integration or flexible jig design.
Max. loading capacity 500kg *
*Parameter setting needs to be changed.
High column 150, 250, and 350 mm are available to meet different needs. Mounting a trunnion jig with a turning diameter of 540 mm enables multi-face machining of large parts.
Lightweight and low inertia features of BT30 machines and the original NC controller drive the machine performance to the fullest to provide high productivity.
High-speed tool change has been achieved by faster and optimized spindle start/stop, Z-axis up/down, and magazine operation. Tools up to 3 kg can be changed in the shortest time. Tools up to 4 kg can also be changed with minimal increase in time.
14/21-tool magazine (Standard tools) Chip-Chip 1.3s / Tool-Tool 0.6s
28-tool magazine (Standard tools) Chip-Chip 1.4s / Tool-Tool 0.7s
28-tool magazine (Heavy tools) Chip-Chip 1.4s / Tool-Tool 0.8s
Non-cutting time has been reduced by simultaneously performing tool change and positioning X/Y and additional axes.
Using a low inertia spindle and high acceleration/deceleration spindle motor has achieved faster spindle start/stop.
Spindle start/stop time 0.15s or less *
* High-torque specifications
High rigidity has been achieved based on a special design of structural parts, including the base, column, and table, and use of a high-torque spindle motor.
The machine ensures stable machining in a broad range while demonstrating high machining capabilities.
The standard motor specifications have been upgraded from the previous 10,000 min-1 to a newly developed 12,000 min-1. The spindle torque is maintained in the medium- and high-speed range. This achieves further reduction in machining time when performing highly efficient machining of aluminum or steel at high speed.
High-torque spec. (optional)
Max. torque 92N・m
Max. output 26.2kW
12,000min-1 standard
Max. torque 40N・m
Max. output 18.9kW
For 10,000 min-1 high-torque specifications (optional), the spindle bearing diameter has been enlarged to enhance rigidity.
The machine demonstrates its capabilities in a broad range of machining, including heavy-duty machining of steel.
Spindle bearing diameter (high-torque spec.)
Larger by 10%
The CTS option can be selected from 3 MPa or 7 MPa. With this option, the machine can operate to its fullest potential in high-speed drilling or deep-hole drilling.
Intuitive operation is possible with new apps and 15-inch vertical LCD touch panel display.
Waste-free operation is possible in setup, machining adjustment, production, and recovery process, leading to improved work efficiency and operating rate.
Accessibility to the machine has been enhanced to enable smooth setup including workpiece change.
Information required for production, such as workpiece counter and tool life, is collected on the home screen. Shortcut keys are provided for screens frequently used so you can open them by one touch.
Usability has been greatly improved by grouping relevant functions, creating new support apps that are intuitive with improved operability and visibility, providing useful accessories (calculator, notebook, file viewer etc.), and making operation on conventional screens possible on the touch panel.
Specifications
Product Specification
W1000Xd2
Max. spindle speed
12,000min-1
10,000min-1 high-torque(Optional)
16,000min-1 (Optional)
Travels
X:1,000mm Y:500mm Z:380mm
Tool storage capacity
14pcs./21pcs./28pcs.
Rapid traverse rate (XYZ-area)
50m/min × 50m/min × 56m/min
Required Floor Space
2,410mm × 2,233mm
BT dual contact spindle(BIG-PLUS)
Optional
Coolant Through Spindle(CTS)
Optional
item | W1000Xd2 / W1000Xd2 RD*10 | ||
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CNC unit | CNC-D00 | ||
Travels | X axis [mm (inch)] | 1,000 (39.4) | |
Y axis [mm (inch)] | 500 (19.7) | ||
Z axis [mm (inch)] | 380 (15.0) | ||
Distance between table top and spindle nose end [mm (inch)] | 150 - 530 (5.9 - 20.9) | ||
Table | Work area size [mm (inch)] | 1,100 x 500 (43.3 x 19.7) | |
Max.loading capacity (uniform load) [kg (lbs)] | 300 [500 *1] (661 [1,102 *1]) | ||
Spindle | Spindle speed [min-1] | 12,000min-1 specifications : 1 - 12,000 10,000min-1 high-torque specifications(Optional) : 1 - 10,000 16,000min-1 specifications(Optional) : 1 - 16,000 |
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Speed during tapping [min-1] | MAX. 6,000 | ||
Tapered hole | 7/24 tapered No.30 | ||
BT dual contact system (BIG-PLUS) | Optional | ||
Coolant Through Spindle (CTS) | Optional | ||
Feed rate | Rapid traverse rate (XYZ-area) [m/min (inch/min)] | 50 x 50 x 56 (1,969 x 1,969 x 2,205) | |
Cutting feed rate [mm/min (inch/min)] | X, Y, Z : 1 - 30,000 (0.04 - 1,181)*2 | ||
ATC unit | Tool shank type | MAS-BT30 | |
Pull stud type*3 | MAS-P30T-2 | ||
Tool storage capacity [pcs.] | 14 / 21 / 28 | ||
Max. tool length [mm (inch)] | 250 (9.8) | ||
Max. tool diameter [mm (inch)] | ⌀110 (4.3) | ||
Max. tool weight [kg (lbs)]*4 | 3.0 (6.6) [4.0 (8.8) *5] / tool, (TOTAL TOOL WEIGHT: 25 (55.1) for 14 tools, 35 (77.2) for 21 or 28 tools) | ||
Tool selection method | Random shortcut method | ||
Tool change time*6 | |||
Tool To Tool | 0.6 / 0.7 (14 or 21 tools / 28 tools) | ||
Chip To Chip | 1.3 / 1.4 (14 or 21 tools / 28 tools) | ||
Electric motor | Main spindle motor (10 min/continuous) [kW]*7 | 12,000min-1 specifications : 10.1/7.0 10,000min-1 10,000min-1 high-torque specifications (optional) : 12.8/9.2 16,000min-1 specifications(Optional) : 7.4/5.1 |
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Axis feed motor [kW] | X,Y axis: 1.0, Z axis: 2.0 | ||
Power source | Power supply | AC 200 to 230 V±10%, 3-phase, 50/60Hz±2% | |
Power capacity (continuous) [kVA] | 12,000min-1 specifications : 9.5 10,000min-1 high-torque specifications(Optional) : 10.4 16,000min-1 specifications(Optional) : 9.5 |
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Air supply | Regular air pressure [MPa] | 0.4 - 0.6 (recommended value : 0.5MPa)*8 | |
Required flow [L/min] | 45 | ||
Machine dimensions | Height [mm (inch)] | 2,633 (103.7) | |
Required floor space (with control unit door open) [mm (inch)]*11 | 2,410 x 2,233 [3,071] (94.9 x 87.9 [120.9]) | ||
Weight | 3,350 (7,385) | ||
Accuracy*9 | Accuracy of bidirectional axis positioning (ISO230-2:1988) [mm (inch)] | 0.006 - 0.020 (0.00024 - 0.00079) | |
Repeatability of bidirectional axis positioning (ISO230-2:2014) [mm (inch)] | Less than 0.004 (0.00016) | ||
Front door | 2doors | ||
Standard accessories | Instruction Manual (DVD 1 set), leveling bolts (4 pcs.), leveling plate (4 pcs.) |
- *1 Parameter setting needs to be changed. (Table travel time is changed.)
- *2 Value when using high accuracy mode B
- *3 Brother specifications apply to the pull studs for CTS.
- *4 Maximum tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only.
- *5 Parameter setting needs to be changed. (Tool indexing time is changed.)
- *6 Measured in compliance with JIS B6336-9 and MAS011-1987.
- *7 Spindle motor output differs depending on the spindle speed.
- *8 Regular air pressure varies depending on the machine specifications, machining program details, or use of peripheral equipment. Set the pressure higher than the recommended value.
- *9 Measured in compliance with ISO standards and Brother standards. Please contact your local distributor for details.
- *10 The machine needs to be equipped with are location detection device depending on the destination. Machines equipped with a relocation detection device come with “RD” at the end of the model name.
- *11 Dimensions not including the coolant tank.
CNC model | CNC-D00 | |
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Control axes | 5 axes (X, Y, Z, 2 additional axes) | |
Simultaneously controlled axes | Positioning | 5 axes (X, Y, Z, 2 additional axes) |
Interpolation | Linear: 4 axes (X, Y, Z, 1 additional axis) Circular: 2 axes Helical/Conical: 3 axes (X, Y, Z) |
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Involute interpolation (optional) | ||
Least input increment | 0.001 mm, 0.0001 inch, 0.001 deg. | |
Max.programmable dimension | ±999999.999mm、±99999.9999inch | |
Display | 15-inch color LCD touch display | |
Memory capacity | 500 Mbytes, 3 Gbytes (optional) (Total capacity of program and data bank) | |
External communication | USB memory interface, Ethernet, RS232C (optional) | |
No. of registrable programs | 4,000 (Total capacity of program and data bank) | |
Program format | NC language, conversational language (changed by parameter) Conversion from conversational language program to NC language program available |
- * “Control axes” and “Simultaneously controlled axes” indicate the maximum number of axes, which will differ depending on the destination country and the machine specifications.
- * Ethernet is a registered trademark of Xerox Corporation in the United States.
Operation | Dry run Machine lock Program restart Rapid traverse override Cutting feed override Background editing Screen shot Operation level External input signal key Shortcut keys
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Programming | Absolute / Incremental Inch / Metric Coordinate system setting Corner C / Corner R Rotational transformation Synchronized tap Subprogram Graphic display |
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Measurement | Automatic workpiece measurement *1 Tool length measurement |
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High speed and high accuracy | Machining parameter adjustment High-accuracy mode AIII High-accuracy mode BI (look-ahead 160 blocks) Backlash compensation
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Monitoring | Machining load monitoring ATC monitoring Overload prediction Waveform display / Waveform output to memory card Heat expansion compensation system ll (X, Y, and Z axes) Production performance display Tool life / Spare tool |
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Maintenance | Tap return function Status log Alarm log Operation log Maintenance notice Motor insulation resistance measurement Tool washing filter with filter clogging detection Battery-free encoder Breake load test |
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Automatic / Network | Computer remote OPC UA Auto notification Built-in PLC (LD/ST/FBD)
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Energy saving | Automatic power off Standby mode Automatic coolant off Automatic work light off Chip shower off delay |
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Support apps | Adjust machine parameters ATC tool Tool life Waveform display Production performance Power consumption Recovery support Inspection PLC |
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Accessories | File viewer Notebook Calculator Register shortcut Display off |
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NC language Functions | Menu programming Local coordinate system Expanded workpiece coordinate system One-way positioning Inverse time feed Programmable data input Tool length compensation Cutter compensation Scaling Mirror image External sub program call Macro Operation in tape mode Multiple skip function
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Conversational language functions | Operation program Schedule program Automatic tool selection Automatic cutting condition setting Automatic tool length compensation setting Automatic cutter compensation setting Automatic calculation of unknown number input Machining order control |
- *1 Measuring instrument needs to be prepared by users.
- *2 When the submicron command is used, changing to the conversational language program is disabled.
- *3 There are restrictions on the axis configuration.
Example
Aluminum alloy
Aluminum alloy
Aluminum alloy
Aluminum alloy
Aluminum alloy
Aluminum alloy