SBd2
Select variant: S700Bd2
An extensive range of magazine specifications, including the newly developed spindle specifications and enlarged machining area.
A wide range of specifications available to meet a wide variety of machining applications.
Information
Overview
Increased travels of Y/Z axes, bigger table, and using a 28-tool magazine expand the range of application for process integration, such as for multi-face machining, and variable-product variable-volume production.
Together with the extensive range of specifications, the machine responds to a wide variety of machining.
Increased Y-axis travel
Increased Y-axis travel expands the range of target workpieces.
Y-axis travel
400mm (Previous model) → 450mm
Bigger table
Bigger table expands the range of jig selection.
S500Bd2 600 X 400* → 600 X 450mm
S700Bd2 800 X 400* → 800 X 450mm
* Values of previous model
Increased Z-axis travel
The Z-axis travel and the distance between the table top and spindle nose end have been increased to secure ample machining area in the Z-axis direction and improve tool accessibility.
Z-axis travel
300mm* → 380mm
Distance between table top and spindle nose end
180 - 480mm* → 150 - 530mm
* Values of previous model
28-tool magazine
The 28-tool magazine is a compact turret magazine that achieves high-speed tool change. The maximum tool weight is 4 kg. An extensive range of magazine specifications are available, including 21-tool, 28-tool.
28-tool magazine
Max. tool diameter 110mm
Max. tool weight 4kg
Max. total tool weight 35kg
Tool-Tool 0.7s
Optimized control by the CNC-D00 controller eliminates waste to the utmost limit in every operation during machining. This maximizes the performance of the highly reliable machine and ensures high productivity.
Non-stop ATC
High-speed tool change has been achieved by faster and optimized spindle start/stop, Z-axis up/down, and magazine operation. Tools up to 3 kg can be changed in the shortest time. Tools up to 4 kg can also be changed with minimal increase in time.
21 tools (Standard tools) Tool-Tool: 0.6s / Chip-Chip: 1.3s
28 tools (Standard tools) Tool-Tool: 0.7s / Chip-Chip: 1.4s
28 tools (Heavy tools) Tool-Tool: 0.8s / Chip-Chip: 1.4s
Magazine load conditions estimate
Estimates the inertia and unbalanced load of the tool loaded in the magazine, and sets the optimum value for the acceleration of the magazine axis. In addition, automatically updates the value to the estimated optimum acceleration, even during programmed operation.
High acceleration/ deceleration spindle
Using a low inertia spindle and high acceleration/deceleration spindle motor has achieved faster spindle start/stop.
Spindle start/stop time 0.15s or less*
* High-torque spec.
High acceleration Z-axis
As the Z-axis moves frequently, the highest acceleration in its class has been achieved, contributing to reduction in cycle time.
Z-axis acceleration Max. 2.2G
Simultaneous operation
Wasted time has been reduced by simultaneously performing tool change and positioning X/Y and additional axes.
Optimal X/Y axes acceleration setting
Load weight Is estimated by moving the table to set the optimal acceleration for the X/Y axes.
Machining support without warmup
Equipped with an original measurement processing function that reduces the number of actual measurements by a touch probe according to the size of displacement.
This eliminates the need for warmup operation, minimizing effects on productivity to achieve highly accurate machining.
A variety of spindles are available to meet a wide range of industries, from automobile to semiconductor, precision parts, and IT equipment industries.
The NC unit achieves high-speed and highly accurate three-dimensional machining.
Newly developed and highly efficient 20,000 min-1 spindle motor
A new 20,000 min-1 spindle motor has been developed. Compatible with the Coolant Through Spindle (CTS), this motor further improves productivity of small-diameter drilling. A variety of spindle specifications are available, including the standard 12,000 min-1 spec. and high-torque spec.
High-torque spec. (optional)
Max. torque 92N・m
Max. output 26.2kW
20,000 min-1 spec. (optional)
Max. torque 27N・m
Max. output 15.4kW
12,000 min-1 spec. (standard)
Max. torque 40N・m
Max. output 18.9kW
Improved spindle rigidity
For 10,000 min-1 high-torque specifications (optional), the spindle bearing diameter has been enlarged to enhance rigidity.
The machine demonstrates its capabilities in a wide variety of machining applications, including heavy-duty machining of steel.
Spindle clamp force
Improved by 15%
Spindle bearing diameter (high-torque spec.)
Larger by 10%
Side cutting
Enhanced spindle rigidity improves the wall squareness during side cutting and increases the cutting amount.
Wall squareness
10% better than previous model
Processing speed of minute line segments
Improved capability of processing speed minute line segments reduces machining time.
Higher machine rigidity and minimal vibration
Using topology analysis, the shapes of the base and column have been changed to improve both static and dynamic rigidity. The machine can demonstrate high machining capabilities while minimizing effects of external vibration on the machined surface quality.
Maintenance functions have been enhanced to prevent machine failure, with measures for chips taken to reduce machining defects.
Thorough avoidance of machine stoppage maintains high productivity at production sites.
Tool cleaning system (optional)
The number of discharge holes and the angle of these holes have been optimized to significantly increase the discharge flowrate. This has resulted in a threefold increase in cleaning capability, compared to the previous model.
CTS specifications allow the direct pump type where coolant is discharged from the CTS pump to be selected, consuming less air than the air-assisted type.
* When CTS is not selected, air-assisted tool cleaning is used
Specifications
Product Specification
| Item | S500Bd2 | S700Bd2 | ||
|---|---|---|---|---|
| CNC Unit | SpindleCNC-D00 | |||
| Travels | X axis [mm (inch)] | 500 (19.7) | 700 (27.6) | |
| Y axis [mm (inch)] | 450 (17.7) | |||
| Z axis [mm (inch)] | 380 (15.0) | |||
| Distance between table top and spindle nose end [mm (inch)] | 150 - 530 (5.9 - 20.9) | |||
| Table | Work area size [mm (inch)] | 600 x 450 (23.4 x 17.7) | 800 x 450 (31.4 x 17.7) | |
| Max.loading capacity (uniform load) [kg (lbs)] | 250 [400 *6] (551 [881 *6]) | |||
| Spindle | Spindle speed [min-1] | 12,000min-1 specifications : 1 - 12,000 10,000min-1 high-torque specifications (optional): 1 - 10,000 20,000min-1 specifications (optional): 1 - 20,000 |
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| Speed during tapping [min-1] | MAX. 6,000 | |||
| Tapered hole | 7/24 tapered No.30 | |||
| BT dual contact system (BIG-PLUS) |
Optional | |||
| Coolant Through Spindle (CTS) | Optional | |||
| Feed rate | Rapid traverse rate (XYZ-axes) [m/min (inch/min)] |
50 x 50 x 56 (1,969 x 1,969 x 2,205) | ||
| Cutting feed rate [mm/min (inch/min)] |
X,Y,Z: 1 - 30,000 ( 0.04 - 1,181) *7 | |||
| ATC unit | Tool shank type | MAS-BT30 | ||
| Pull stud type*4 | MAS-P30T-2 | |||
| Tool storage capacity [pcs.] | 21 / 28 | |||
| Max.tool length *1 [mm (inch)] | 250 (9.8) | |||
| Max.tool diameter *1 [mm (inch)] | ø110 (4.3) | |||
| Max.tool weight *1 [kg (lbs)] | 3.0 (6.6) [4.0 (8.8) *9]/tool, (TOTAL TOOL WEIGHT: 35 (77.2) for 21 or 28 tools) |
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| Tool selection method | Random shortcut method | |||
| Tool change time *5 | Tool To Tool [sec.] | 0.6 / 0.7 (21 tools / 28 tools) | ||
| Chip To Chip [sec.] | 1.3 / 1.4 (21 tools / 28 tools) | |||
| Electric motor | Main spindle motor (10 min/continuous)[kW] *2 |
12,000min-1 specifications : 10.1/7.0 10,000min-1 high-torque specifications(Optional) : 12.8/9.2 20,000min-1 specifications(Optional) : 7.4/5.1 |
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| Axis feed motor [kW] | X,Y axis: 1.0 / Zaxis: 2.0 | |||
| Power source | Power supply | AC 200 to 230 V±10%, 3-phase, 50/60Hz±2% | ||
| Power capacity (continuous) [kVA] | 12,000min-1 specifications : 9.5 10,000min-1 high-torque specifications(Optional) : 10.4 20,000min-1 specifications(Optional) : 9.5 |
|||
| Air supply | Regular air pressure [MPa] | 0.4 - 0.6(recommended value : 0.5MPa)*8 | ||
| Required flow [L/min] | 40 | |||
| Machine dimensions | Height [mm (inch)] | 2,755 (108.5) | ||
| Required floor space *10 [with control unit door open] [mm (inch)] |
1.560 × 2,081 [2,919] (61.4 × 81.9[114.9]) | 2,050 × 2,081 [2,919] (80.7 × 81.9[114.9]) | ||
| Weight [kg (lbs)] | 2,400 (5,292) | 2,550 (5,622) | ||
| Accuracy*3 | Accuracy of bidirectional axis positioning (ISO230-2:1988) [mm (inch)] |
0.006 - 0.020 (0.00024 - 0.00079) | ||
| Repeatability of bidirectional axis positioning (ISO230-2:2014) [mm (inch)] |
Less than 0.004 (0.00016) | |||
| Front door | 2doors | |||
| Standard accessories | Instruction Manual (DVD 1 set), leveling bolts (4 pcs.), leveling plates (4 pcs.) | |||
- *1 The maximum tool length, maximum diameter, and maximum weight are limited depending on the spindle speed in use, configuration, center of gravity, etc. The figures shown here are for reference only. Please contact your local distributor for details.
- *2 Spindle motor output differs depending on the spindle speed.
- *3 Measured in compliance with ISO standards and Brother standards. Please contact your local distributor for details.
- *4 Brother specifications apply to the pull studs for CTS.
- *5 Measured in compliance with JIS B6336-9 and MAS011-1987.
- *6 Parameter adjustment is required. (Acceleration adjustment and positioning speed are also changed according to the weight.)
- *7 When using high accuracy mode B.
- *8 Regular air pressure varies depending on the machine specifications, machining program details, or use of peripheral equipment. Set the pressure higher than the recommend value.
- *9 Parameter setting must be changed. (Tool magazine indexing time will change.)
- *10 The value does not include the coolant tank.
| CNC model | CNC-D00 | |
|---|---|---|
| Control axes | 4 axes (X, Y, Z, 1 additional axes) | |
| Simultaneously controlled axes | Positioning | 4 axes (X, Y, Z, 1 additional axes) |
| Interpolation | Linear: 4 axes (X, Y, Z, 1 additional axis) | |
| Circular : 2 axes | ||
| Helical/Conical : 3 axes (X, Y, Z) | ||
| Least input increment | 0.001 mm, 0.0001 inch, 0.001 deg. 0.0001 mm, 0.00001 inch, 0.0001 deg. (optional) |
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| Max. programmable dimension | ±999999.999 mm, ±99999.9999 inch ±999999.9999 mm, ±99999.99999 inch (optional) |
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| Display | 15-inch color LCD touch display | |
| Memory capacity | 500 Mbytes, 3 Gbytes (optional) (Total capacity of program and data bank) |
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| External communication | USB memory interface, Ethernet | |
| No. of registrable programs | 4,000 (Total capacity of program and data bank) | |
| Program format | NC language, conversation (changed by parameter) Conversion from conversation language program to NC language program available |
|
- * “Control axes” and “Simultaneously controlled axes” indicate the maximum number of axes, which will differ depending on the destination country and the machine specifications.
- * Ethernet is a trademark or registered trademark of XEROX in the United States.
| Operation | Dry run Machine lock Program restart Rapid traverse override Cutting feed override Background editing Screen shot Operation level External input signal key Shortcut keys < Optional > |
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|---|---|---|
| Programming | Absolute / Incremental Inch / Metric Coordinate system setting Corner C / Corner R Rotational transformation Synchronized tap Subprogram Graphic display |
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| Measurement | Automatic workpiece measurement *1 Tool length measurement |
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| High speed and high accuracy | Machining parameter adjustment High-accuracy mode AIII High-accuracy mode BI (look-ahead 160 blocks) Backlash compensation < Optional > |
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| Monitoring | Machining load monitoring ATC monitoring Overload prediction Waveform display / Waveform output to memory card Automatic thermal distortion compensation (X, Y, and Z axes) Production performance display Tool life / Spare tool Stuck chips detection function |
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| Maintenance | Tap return function Status log Alarm log Operation log Maintenance notice Motor insulation resistance measurement Tool washing filter with filter clogging detection Battery-free encoder Breake load test |
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| Automatic / Network | Computer remote OPC UA Auto notification Built-in PLC (LD/ST/FBD) < Optional > |
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| Energy saving | Automatic power off Standby mode Automatic coolant off Automatic work light off Chip shower off delay Chip shower energy savings operation Energy savings mode |
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| Support apps | Adjust machine parameters ATC tool Tool life Waveform display Production performance Power consumption Recovery support Inspection PLC Machining support without warmup |
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| Accessories | File viewer Notebook Calculator Register shortcut Display off |
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| Functions limited to NC language | Menu programming Local coordinate system Expanded workpiece coordinate system One-way positioning Inverse time feed Programmable data input Tool length compensation Cutter compensation Scaling Mirror image External sub program call Macro Tape operation / FTP load operation Multiple skip function < Optional > |
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| Functions limited to conversation language | Operation program Schedule program Automatic tool selection Automatic cutting condition setting Automatic tool length compensation setting Automatic cutter compensation setting Automatic calculation of unknown number input Machining order control |
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- *1 Measuring instrument needs to be prepared by users.
- *2 When the submicron command is used, changing to the conversation program is disabled.
Support
Support Information
