SBd1
Select variant: S700Bd1
Equipped with new "CNC-D00" controller to improve productivity and usability. Using a new 28-tool magazine increases target workpieces, leading to process integration.
Information
Overview
Including a newly developed 28-tool magazine, the machine features more capacity for tools and jigs, process integration such as for multi-face machining, and a wider range of target workpieces.
Together with the extensive range of specifications, the machine is suitable for a broad range of machining.
In addition to 14- and 21-tool magazines, a compact drum type 28-tool magazine has been developed with high-speed tool change performance maintained. The maximum tool weight has been improved to 4 kg*.
Max. tool weight 4 kg *
* Parameter setting needs to be changed.
Optimizing control with the new "CNC-D00" controller eliminates all possible wasted operation during machining.
Drives highly reliable machine performance to the limit to provide high productivity.
High-speed tool change has been achieved by faster and optimized spindle start/stop, Z-axis up/down, and magazine operation. Tools up to 3 kg can be changed in the shortest time. Tools up to 4 kg can also be changed with minimal increase in time.
14/21-tool magazine
Chip - Chip: 1.3 s → 1.2 s
Tool - Tool: 0.7 s → 0.6 s
28-tool magazine
Chip - Chip: 1.3 s
Tool - Tool: 0.7 s
Wasted time has been reduced by simultaneously performing tool change and positioning X/Y and additional axes.
Prepared spindles applicable to machining in various industries, from automobile to semiconductor, precision parts, and IT equipment industries.
The new NC with improved processing speed achieves high speed and high accuracy performance even in three-dimensional machining.
A spindle motor with high torque in the medium- and high-speed range is used to achieve high-speed and highly efficient machining. In addition, the high-torque spec.
(optional) machine demonstrates higher torque in the medium- and high-speed range, and greatly improves torque in the low-speed range. The machine provides excellent performance in heavy-duty machining such as large-diameter drilling and tapping.
10,000 min-1 high-torque spec. (optional)
Max. torque : 92Nm
Max. output : 26.2kW
10,000 min-1 standard spec.
Max. torque : 40Nm
Max. output : 18.9kW
In addition to the highly-responsive servo control, the servo processing speed and resolution have been greatly improved. Enhanced original three-dimensional machining control, including increased look-ahead blocks and improved surface quality by the smooth path offset function, achieves high-speed and highly accurate three-dimensional machining.
High-speed spindle spec. (optional) : 27,000min-1
High accuracy mode BI : Look-ahead 160 blocks
High accuracy mode BII (optional) : Look-ahead 1000 blocks
Improved capability of processing minute line segments reduces machining time.
The CTS option can be selected from 3 MPa or 7 MPa. With this option, the machine can operate to its fullest potential in high-speed drilling or peck drilling.
Using topology analysis, the shapes of the base and column have been changed to improve both static and dynamic rigidity. The machine can demonstrate high machining capabilities while minimizing effects of external vibration on the machined surface quality.
Intuitive operation is possible with new apps and vertical touch panel screen. Relevant functions are grouped according to purpose, such as setup and machining, leading to efficient operation. Production and operation states are visualized, allowing faster understanding. Waste-free operation is possible in setup, machining adjustment, production, and recovery process, leading to improved work efficiency and operating rate.
Information required for production, such as workpiece counter and tool life, is collected on the home screen. Shortcut keys are provided for screens frequently used so you can open them by one touch.
Usability has been greatly improved by grouping relevant functions, creating new support apps that are intuitive with improved operability and visibility, providing useful accessories (calculator, notebook, file viewer etc.), and making operation on conventional screens possible on the touch panel.
Specifications
Product Specification
| item | S500Bd1 |
|---|---|
| Max. spindle speed | 10,000min-1 10,000min-1 high-torque(Optional |
| Travels | X:500mm Y:400mm Z:300mm |
| Tool storage capacity | 14/21/28pcs. |
| Rapid traverse rate (XYZ-area) | 50m/min×50m/min×56m/min |
| Required floor space | 1,560mm×2,026mm |
| BT dual contact spindle(BIG-PLUS) | Optional |
| Coolant Through Spindle(CTS) | Optional |
| item | S700Bd1 |
|---|---|
| Max. spindle speed | 10,000min-1 10,000min-1 high-torque(Optional) |
| Travels | X:700mm Y:400mm Z:300mm |
| Tool storage capacity | 14/21/28pcs. |
| Rapid traverse rate (XYZ-area) | 50m/min×50m/min×56m/min |
| Required floor space | 2,050mm×2,026mm |
| BT dual contact spindle(BIG-PLUS) | Optional |
| Coolant Through Spindle(CTS) | Optional |
| Item | S500Bd1 | S700Bd1 | ||
|---|---|---|---|---|
| CNC Unit | CNC-D00 | |||
| Travels | X axis [mm (inch)] | 500 (19.7) | 700 (27.6) | |
| Y axis [mm (inch)] | 400 (15.7) | |||
| Z axis [mm (inch)] | 300 (11.8) | |||
| Distance between table top and spindle nose end [mm (inch)] | 180 - 480 (7.1 - 18.9) | |||
| Table | Work area size [mm (inch)] | 600 x 400 (23.6 x 15.7) | 800 x 400 (31.5 x 15.7) | |
| Max.loading capacity (uniform load) [kg (lbs)] | 250 [400 *6] (551 [881 *6]) | |||
| Spindle | Spindle speed [min-1] | 10,000min-1 specifications : 1 - 10,000 | ||
| 10,000min-1 high-torque specifications (optional): 1 - 10,000 | ||||
| Speed during tapping [min-1] | MAX. 6,000 | |||
| Tapered hole | 7/24 tapered No.30 | |||
| BT dual contact system (BIG-PLUS) |
Optional | |||
| Coolant Through Spindle (CTS) | Optional | |||
| Feed rate | Rapid traverse rate (XYZ-area) [m/min (inch/min)] |
50 x 50 x 56 (1,969 x 1,969 x 2,205) | ||
| Cutting feed rate [mm/min (inch/min)] |
X,Y,Z: 1 - 30,000 ( 0.04 - 1,181) *7 | |||
| ATC unit | Tool shank type | MAS-BT30 | ||
| Pull stud type*4 | MAS-P30T-2 | |||
| Tool storage capacity [pcs.] | 14/21/28 | |||
| Max.tool length [mm (inch)] | 250 (9.8) | |||
| Max.tool diameter [mm (inch)] | ø110 (4.3) | |||
| Max.tool weight [kg (lbs)]*1 | 3.0 (6.6) [4.0 (8.8) *10]/tool, (TOTAL TOOL WEIGHT: 25 (55.1) for 14 tools, 35 (77.2) for 21 or 28 tools) |
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| Tool selection method | Random shortcut method | |||
| Tool change time *5 | Tool To Tool [sec.] | 0.6 / 0.7 (14 or 21 tools / 28 tools) | ||
| Chip To Chip [sec.] | 1.2 / 1.3 (14 or 21 tools / 28 tools) | |||
| Electric motor | Main spindle motor (10 min/continuous)[kW] *2 |
10,000min-1 specifications : 10.1/7.0 10,000min-1 high-torque specifications(Optional) : 12.8/9.2 |
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| Axis feed motor [kW] | X,Y: 1.0 / Z: 2.0 | |||
| Power source | Power supply | AC 200 to 230 V±10%, 3-phase, 50/60Hz±2% | ||
| Power capacity (continuous) [kVA] | 10,000min-1 specifications : 9.5 10,000min-1 high-torque specifications(Optional) : 10.4 |
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| Air supply | Regular air pressure [MPa] | 0.4 - 0.6(recommended value : 0.5MPa)*8 | ||
| Required flow [L/min] | 45 | |||
| Machine dimensions | Height [mm (inch)] | 2,498 (98.4) | ||
| Required floor space *11 [with control unit door open] [mm (inch)] |
1.560 × 2,026 [2,864] (61.4 × 79.8[112.8]) | 2,050 × 2,026 [2,864] (80.7 × 79.8[112.8]) | ||
| Weight [kg (lbs)] | 2,400 (5,292) | 2,550 (5,622) | ||
| Accuracy*3 | Accuracy of bidirectional axis positioning (ISO230-2:1988) [mm (inch)] |
0.006 - 0.020 (0.00024 - 0.00079) | ||
| Repeatability of bidirectional axis positioning (ISO230-2:2014) [mm (inch)] |
Less than 0.004 (0.00016) | |||
| Front door | 2doors | |||
| Standard accessories | nstruction Manual (DVD 1 set), leveling bolts (4 pcs.), leveling plate (4 pcs.) | |||
- *1 Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only.
- *2 Spindle motor output differs depending on the spindle speed.
- *3 Measured in compliance with ISO standards and Brother standards. Please contact your local distributor for details.
- *4 Brother specifications apply to the pull studs for CTS.
- *5 Measured in compliance with JIS B6336-9 and MAS011-1987.
- *6 Parameter adjustment is required. (Acceleration adjustment and positioning speed are also changed according to the weight.)
- *7 When using high accuracy mode B.
- *8 Regular air pressure varies depending on the machine specifications, machining program details, or use of peripheral equipment. Set the pressure higher than the recommend value.
- *9 Parameter setting must be changed. (Tool magazine indexing time will change.)
- *10 The value does not include the coolant tank.
| CNC model | CNC-D00 | |
|---|---|---|
| Control axes | 5 axes (X, Y, Z, 2 additional axes) | |
| Simultaneously | Positioning | 5 axes (X, Y, Z, 2 additional axes) |
| Interpolation |
Linear : 4 axes (X, Y, Z, 1 axis for rotation) |
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| Circular : 2 axes | ||
| Helical/Conical : 3 axes (X, Y, Z) | ||
| Least input increment | 0.001 mm, 0.0001 inch, 0.001 deg. | |
| Max. programmable dimension | ±999999.999 mm, ±99999.9999 inch | |
| Display | 15-inch color LCD touch display | |
| Memory capacity | 500 Mbytes, 3 Gbytes (optional) (Total capacity of program and data bank) |
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| External communication | USB memory interface, Ethernet | |
| No. of registrable programs | 4,000 (Total capacity of program and data bank) | |
| Program format | NC language, conversation (changed by parameter) | |
| Conversion from conversation program to NC language program available | ||
- * “Control axes” and “Simultaneously controlled axes” indicate the maximum number of axes, which will differ depending on the destination country and the machine specifications.
- * Ethernet is a trademark or registered trademark of XEROX in the United States.
| Operation | Dry run Machine lock Program restart Rapid traverse override Cutting feed override Background editing Screen shot Operation level External input signal key Shortcut keys
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|---|---|---|
| Programming | Absolute / Incremental Inch / Metric Coordinate system setting Corner C / Corner R Rotational transformation Synchronized tap Subprogram Graphic display |
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| Measurement | Automatic workpiece measurement *1 Tool length measurement |
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| High speed and high accuracy | Machining parameter adjustment High-accuracy mode AIII High-accuracy mode BI (look-ahead 160 blocks) Backlash compensation
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| Monitoring | Machining load monitoring ATC monitoring Overload prediction Waveform display / Waveform output to memory card Heat expansion compensation system ll (X, Y, and Z axes) Production performance display Tool life / Spare tool |
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| Maintenance | Tap return function Status log Alarm log Operation log Maintenance notice Motor insulation resistance measurement Tool washing filter with filter clogging detection Battery-free encoder Breake load test |
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| Automatic / Network | Computer remote OPC UA Auto notification Built-in PLC (LD/ST/FBD)
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| Energy saving | Automatic power off Standby mode Automatic coolant off Automatic work light off Chip shower off delay |
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| Support apps | Adjust machine parameters ATC tool Tool life Waveform display Production performance Power consumption Recovery support Inspection PLC |
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| Accessories | File viewer Notebook Calculator Register shortcut Display off |
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| Functions limited to NC language | Menu programming Local coordinate system Expanded workpiece coordinate system One-way positioning Inverse time feed Programmable data input Tool length compensation Cutter compensation Scaling Mirror image External sub program call Macro Operation in tape mode Multiple skip function
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| Functions limited to conversation | Operation program Schedule program Automatic tool selection Automatic cutting condition setting Automatic tool length compensation setting Automatic cutter compensation setting Automatic calculation of unknown number input Machining order control |
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- *1 Measuring instrument needs to be prepared by users.
- *2 When the submicron command is used, changing to the conversation program is disabled.
Example
Support
Support Information
