SPEEDIO U500Xd2-5AX 100T

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SPEEDIO U500Xd2-5AX 100T

Universal Compact Machining Center

5 Axis Machining
100 Tool Magazine

Travels (mm): X: 500 Y: 450 Z: 380
Max. spindle speed (min^-1): 12,000
Tool storage capacity(pcs.): 100

Select variant: U500Xd2-5AX 100T

Newly developed 100-tool magazine
achieves space saving and high productivity

Information

Standard equipped with a high-speed, highly accurate tilting rotary table with ample jig area.
Increased travels of Y/Z axes and using a magazine that can store up to 28 tools further accelerates process integration by one-clamp machining.

Increased Z-axis travel

The Z-axis travel and the distance between the table top and spindle nose end have been increased to secure ample machining area in the Z direction and improve tool accessibility.

Z-axis travel

300mm (Previous model) → 380mm

Increased Y-axis travel

The Y-axis travel when the A-axis is at 90 degrees has been increased to 320 mm by increasing the Y-axis travel and shifting the Y-axis travel range from the center of the tilting axis. In addition, tool accessibility has been improved.

Y-axis travel

400mm (Previous model) → 450mm

Expanded jig area

Increased travels of Y/Z axes provide ample jig area of up to 500 mm in diameter and 320 mm in height. This enables multi-face machining for medium-sized workpieces.

Max. loading weight 100kg
* Refer to the External Dimensions on page 17 for details of the jig area.

28-tool magazine

This is a compact drum type magazine that achieves high-speed tool change. The magazine can be selected from a 14-tool, 21-tool, or 28-tool magazine. The maximum tool weight is 4 kg.

28-tool magazine

Max. tool diameter　110mm
Max. tool weight　　　4kg
Max. total tool weight　35kg
Tool-Tool　　　　　　0.7s

Pursuing fast acceleration and quick response through machine/controller integrated development and optimizing control with the “CNC-D00” controller drive machine performance to the limit to provide high productivity.

Non-stop ATC

High-speed tool change has been achieved by faster and optimized spindle start/stop, Z-axis up/down, and magazine operation. Tools up to 3 kg can be changed in the shortest time. Tools up to 4 kg can also be changed with minimal increase in time.

14/21 tools (Standard tools) 　 Tool-Tool 0.6s / Chip-Chip 1.3s
28 tools (Standard tools)　　　Tool-Tool 0.7s / Chip-Chip　1.4s
28 tools (Heavy tools) 　　　　Tool-Tool 0.8s / Chip-Chip　1.4s

Simultaneous operation

Wasted time has been reduced by simultaneously performing tool change and positioning X/Y and additional axes.

Magazine load conditions estimate

Estimates the inertia and unbalanced load of the tool loaded in the magazine, and sets the optimum value for the acceleration of the magazine axis. In addition, automatically updates the value to the estimated optimum acceleration, even during programmed operation.

Optimized A/C-axes indexing feed rate

Based on the estimated A/C-axes inertia, the A/C-axes start with optimal acceleration until they reach the indexing feed rate.

Improved automatic door opening/closing speed

The automatic door opening/closing speed has been improved, enabling significant reduction in setup time.

Automatic door opening/closing time 20% less

No warmup support function

Equipped with an original measurement processing function that reduces the number of actual measurements by a touch probe according to the size of displacement. This eliminates the need for warmup operation, minimizing effects on productivity to achieve highly accurate machining.

Reliable and trustworthy machine structure has been achieved.
Reliable and trustworthy machine structure has been achieved.
Equipped with a highly efficient spindle motor that demonstrates sufficient torque from the low- to high-speed range.
Achieves highly efficient machining in various industries, from automobile to general machinery, medical, and aircraft industries.
Tool center point control has been added to support simultaneous five-axis machining.^*
^{*Available only for the U500Xd2-5AX.}

Newly developed and highly efficient 12,000 min-1 spindle motor

The standard motor specifications have been upgraded from the previous 10,000 min-1 to a newly developed 12,000 min-1. As spindle torque is maintained in the medium- and high-speed range, this achieves further reduction in machining time when performing highly efficient machining of aluminum or steel at high speed.

12,000min-1 (standard)　Max. torque 40N·m/ Max. output 18.9kW
16,000min-1 (optional)　Max. torque 27N·m/ Max. output 15.4kW

Simultaneous 5-axis machining (U500Xd2-5AX)

Equipped with a variety of functions, including tool center point control and submicron command. This achieves high-speed and highly accurate simultaneous 5-axis machining in combination with a backlash-free tilting rotary table.

* Changing to the conversation language is not possible for the simultaneous 5-axis specifications (5AX).

Productivity improvement
In addition to the compactness of the BT30, the original look-ahead acceleration/deceleration processing maximizes the machine's performance
(max. speed and acceleration) to achieve high-speed simultaneous 5-axis machining.

Comparison with cycle time by
competitor’s BT40 MC
Workpiece: Knee joint

Intuitive operation is possible with apps and vertical touch panel screen. Relevant functions are grouped according to purpose, such as setup and machining, leading to efficient operation. Production and operation states are visualized, allowing faster understanding. Waste-free operation is possible in setup, machining adjustment, production, and recovery process, leading to improved work efficiency and operating rate.

User interface

Equipped with support apps with improved operability and visibility by grouping relevant functions and an easy-to-view display, in addition to several useful accessories (calculator, notebook, file viewer etc.). Operation on conventional screens is possible on the touch panel.
With these, usability has been greatly improved.

Accessibility and workability

Accessibility has been enhanced so that operators can perform setup including workpiece change without any strain.

The new 100-tool magazine, featuring the largest storage capacity in the SPEEDIO series, has been developed. ^*1
Brother’s original mechanism achieves space saving and high productivity.

^{*1. Mounted only on the U500Xd2-100T. Conversation language not available on the U500Xd2-100T.}

Newly developed 100-tool magazine

A tool stocker that can store 36 tools is installed on the right and left sides of the 28-tool turret magazine, enabling storage of 100 tools, the largest capacity in the SPEEDIO series.
Brother’s original tool handling mechanism achieves stable tool change.

100-tool magazine spec.

Turret magazine : 28 tools
Tool stocker (left/right) : 36 tools each
Total storage capacity : 100 tools

The stocker shutter separates the tool stocker from the machining chamber, minimizing the effect of chips on tools.

Space-saving design High productivity

Tool stockers are installed inside the machine to save space while storing 100 tools.

*1. Does not include coolant tank and chip conveyor
*2. Compared to BT40 vertical MC with equivalent tool storage capacity

High productivity

If the number of tools used in machining is 28 or less, high speed tool change is possible using only the turret magazine, leading to high productivity.
Even when using tools in the tool stocker, handling is possible within approximately 5 seconds (1 tool).
In addition, all tools in the turret magazine can be easily changed, reducing setup time.

Turret magazine tool change time

Tool to Tool : 0.7s
Chip to Chip : 1.4s

Tool stocker handling time ^*3

Shortest (1 tool) : Approx. 5s
All tool change (28 tools) : Approx. 140s

*3. Handling time varies depending on the tool attachment position.

Tool stocker management function

A function for managing the 100-tool magazine has been added to the ATC tool app.
Tool change operation is intuitive, and tools to be used in the machining program can be moved from the tool stocker to the turret magazine in a batch.
In addition, data of tools in the tool stocker can be easily changed.

100-tool magazine + ø500 tilting rotary table

For high-mix small-lot workpieces, the 100-tool magazine eliminates the need for frequent tool changes, and the tilting rotary table with a jig area of ø500 mm enables multi-face machining and simultaneous 5-axis machining for a variety of workpieces with one-clamp.

Making automation and manpower saving easier

Side shutter (optional)

Assuming loading/unloading of workpieces from the side by robots, a side shutter has been prepared to make automation easier.
* A safety fence is required. Cannot be selected for the S300Xd2.

Chip conveyor (optional)

Two types of chip conveyors are available: scraper type and hinge + scraper type.
* Chip conveyors can only be selected for the U500Xd2-100T.

Product Specification

U500Xd2-5AX/100T

Max. spindle speed

12,000

Travels

X: 500 (19.7) Y: 450 (17.7) Z: 380 (15.0) A(deg.): -30 to 120 C(deg.):360

Tool storage capacity

100

Rapid traverse rate (XYZ-area)

50 x 50 x 56 (1,969 x 1,969 x 2,205)

Indexing speed (A,C)

A axis: 50, C axis: 75 (60) *9

Required Floor Space

2,050 x 2,081 (80.7 × 81.9)

BT dual contact spindle(BIG-PLUS)

Optional

Coolant Through Spindle(CTS)

Optional

Machine Specification

Item			U500Xd2 U500Xd2 RD ^8 U500Xd2-5AX U500Xd2-5AX RD ^8	U500Xd2-100T U500Xd2-100T RD ^8 U500Xd2-5AX/100T U500Xd2-5AX/100T RD ^8
CNC Unit			[U500Xd2] CNC-D00, [U500Xd2-5AX] CNC-D00v(DB)
Travels	X axis [mm (inch)]		500 (19.7)
	Y axis [mm (inch)]		450 (17.7)
	Z axis [mm (inch)]		380 (15.0)
	A axis [deg.]		-30 to 120
	C axis [deg.]		360
	Distance between table top and spindle nose end [mm (inch)]		115 - 495 (4.5 - 19.5)
Table	Work area size [mm (inch)]		ø260 (ø10.2)
	Max.loading capacity (uniform load) [kg (lbs)]		100 (220)
	Max. table load inertia [kg･m²(lb･inch²)]		1.8 (6,151) [2.6 (8,885) ^*9]
Spindle	Spindle speed [min^-1]		12,000min^-1 specifications : 1 - 12,000 16,000min^-1 specifications(Optional) : 1 - 16,000	12,000min^-1 specifications : 1 - 12,000
	Speed during tapping [min^-1]		MAX. 6,000
	Tapered hole		7/24 tapered No.30
	BT dual contact system (BIG-PLUS)		Optional
	Coolant Through Spindle (CTS)		Optional
Feed rate	Rapid traverse rate (XYZ-area) [m/min (inch/min)]		50 x 50 x 56 (1,969 x 1,969 x 2,205)
	Cutting feed rate [mm/min (inch/min)]		X, Y, Z axis: 1 - 30,000 (0.04 - 1,181) ^*7
	Indexing feedrate (A and C) [min^-1]		A axis: 50, C axis: 75 (60 ^*9)
ATC unit	Tool shank type		MAS-BT30
	Pull stud type^*4		MAS-P30T-2
	Tool storage capacity [pcs.]		14 / 21 / 28	100 ^*12
	Max.tool length [mm (inch)]		250 (9.8)
	Max.tool diameter [mm (inch)]		110 (4.3)	Turret magazine: 110 (4.3), Tool stocker: 60 (2.3) / 110 (4.3) (No adjacent tool)
	Max.tool weight [kg (lbs)]^*1		3.0 (6.6) [4.0 (8.8) ^*10] / tool,	Turret magazine: 3.0 (6.6) [4.0 (8.8) *10] / tool, Tool stocker: 4.0 (8.8) / tool,
	Tool selection method		Random shortcut method
Tool change time ^*5	Tool To Tool [sec.]		0.6 / 0.7 (14 or 21 tools / 28 tools)	0.7 ^*13
Tool change time ^*5	Chip To Chip [sec.]		1.3 / 1.4 (14 or 21 tools / 28 tools)	1.4 ^*13
Electric motor	Main spindle motor (10 min/continuous)[kW] ^*2		12,000min^-1 specifications : 10.1/7.0 16,000min^-1 specifications(Optional) : 7.4/5.1	12,000min^-1 specifications : 10.1/7.0
Electric motor	Axis feed motor [kW]		XY axis: 1.0, Z axis: 2.0, A axis: 0.9, C axis: 0.55
Power source	Power supply		AC 200 to 230 V±10%, 3-phase, 50/60Hz±2%
	Power capacity (continuous) [kVA]		12,000min^-1 specifications : 9.5 16,000min^-1 specifications(Optional) : 9.5	12,000min^-1 specifications : 9.5
	Air supply	Regular air pressure [MPa]	0.4 - 0.6(recommended value : 0.5MPa ^*6)
	Air supply	Required flow [L/min]	52L/min
Machine dimensions	Height [mm (inch)]		2,818 (110.9)
	Required floor space^*11 [with control unit door open] [mm (inch)]		1,560 x 2,081 [2,919] (61.4 x 81.9 [114.9])	2,050 x 2,081 [2,919] (80.7 x 81.9 [114.9])
	Weight [kg (lbs)]		2,650 (5,843)	2,800 (6,173)
Accuracy^*3	Accuracy of bidirectional axis positioning (ISO230-2:1988) [mm (inch)]		X, Y, Z axis: 0.006-0.020 (0.00024-0.00079)
	(ISO230-2:2014)		A, C axis: 28 sec or less
	Repeatability of bidirectional axis positioning (ISO230-2:2014) [mm (inch)]		X, Y, Z axis: Less than 0.004 (0.00016) /A, C axis: 16 sec or less
Standard accessories			Instruction Manual (DVD 1 set), leveling bolts (4 pcs.), leveling plate (4 pcs.)

*1 Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only.
*2 Spindle motor output differs depending on the spindle speed.
*3 Measured in compliance with ISO standards and Brother standards. Please contact your local distributor for details.
*4 Brother specifications apply to the pull studs for CTS.
*5 Measured in compliance with JIS B6336-9 and MAS011-1987.
*6 Regular air pressure varies depending on the machine specifications, machining program details, or use of peripheral equipment. Set the pressure higher than the recommend value.
*7 When using high accuracy mode B.
*8 The machine needs to be equipped with a relocation detection device depending on the destination. Machines equipped with a relocation detection device come with "RD" at the end of the model name.
*9 When using high inertia mode. Parameter setting needs to be changed.
*10 Parameter setting needs to be changed. (Tool indexing time is changed.)
*11 The value does not include the coolant tank.
*12 Value for turret magazine plus tool stocker
*13 Value for turret magazine

NC Unit specifications

Item		U500Xd2	U500Xd2-5AX
CNC model		CNC-D00	CNC-D00v (DB)
Control axes		5 axes (X, Y, Z, A, C)
Simultaneously controlled axes	Positioning	5 axes (X, Y, Z, A, C)
Simultaneously controlled axes	Interpolation	Linear : 4 axes (X, Y, Z, 1 additional axis) Circular : 2 axes Helical/Conical : 3 axes (X, Y, Z)	Linear: 5 axes (X, Y, Z, 2 additional axes) Circular: 2 axes Helical/Conical: 4 axes (3 linear axes + 1 additional axis, 2 linear axes + 2 additional axes)
Least input increment		0.001 mm, 0.0001 inch, 0.001 deg.	0.0001 mm, 0.00001 inch, 0.0001 deg.
Max.programmable dimension		±999999.999 mm, ±99999.9999 inch	±999999.9999 mm, ±99999.99999 inch
Display		15-inch color LCD touch display
Memory capacity		500 Mbytes, 3 Gbytes (optional) (Total capacity of program and data bank)	3 Gbytes (Total capacity of program and data bank)
External communication		USB memory interface, Ethernet, RS232C (optional)
No.of registrable programs		4,000 (Total capacity of program and data bank)
Program format		NC language, conversation (changed by parameter) Conversation from conversation program to NC language program available * Only NC language available on the U500Xd2-100T. Conversation language not available	NC language * Conversation language not available

* “Control axes” and “Simultaneously controlled axes” indicate the maximum number of axes, which will differ depending on the destination country and the machine specifications.
* Ethernet is a trademark or registered trademark of XEROX in the United States.

NC functions

Operation		Dry run Machine lock Program restart Rapid traverse override Cutting feed override Background editing Screen shot Operation level External input signal key Shortcut keys Spindle override
Programming		Absolute / Incremental Inch / Metric Coordinate system setting Corner C / Corner R Rotational transformation Synchronized tap Subprogram Graphic display
Measurement		Automatic workpiece measurement ^*1 Tool length measurement
High speed and high accuracy		Machining parameter adjustment High-accuracy mode AIII High-accuracy mode BI (look-ahead 160 blocks) Backlash compensation Tool center point control ^*3 (Look-ahead 1,000 blocks) High accuracy mode BII (Look-ahead 1,000 blocks, smooth path offset)
Monitoring		Machining load monitoring ATC monitoring Overload prediction Waveform display / Waveform output to memory card Heat expansion compensation system ll (X, Y, and Z axes) Production performance display Tool life / Spare tool Chip detection function
Maintenance		Tap return function Status log Alarm log Operation log Maintenance notice Motor insulation resistance measurement Tool washing filter with filter clogging detection Battery-free encoder Breake load test
Automatic / Network		Computer remote OPC UA Auto notification Built-in PLC (LD/ST/FBD) CC-Link, master station CC-Link, remote device station PROFIBUS DP, slave DeviceNet, slave PROFINET, slave EtherNet/IP, slave
Energy saving		Automatic power off Standby mode Automatic coolant off Automatic work light off Chip shower off delay Chip shower energy savings operation Energy savings mode
Support apps		Adjust machine parameters ATC tool Tool life Waveform display Production performance Power consumption Recovery support Inspection PLC No warmup support function
Accessories		File viewer Notebook Calculator Register shortcut Display off
Functions limited to NC language		Menu programming Local coordinate system Expanded workpiece coordinate system One-way positioning Inverse time feed Programmable data input Tool length compensation Cutter compensation Scaling Mirror image External sub program call Macro Tape operation / FTP load operation Multiple skip function Submicron command ^{2 4} Interrupt type macro Rotary fixture offset Feature coordinates setting ^*4 Involute interpolation
Functions limited to conversation language ^*5		Operation program Schedule program Automatic tool selection Automatic cutting condition setting Automatic tool length compensation setting Automatic cutter compensation setting Automatic calculation of unknown number input Machining order control

*1 Measuring instrument needs to be prepared by users.
*2 When the submicron command is used, changing to the conversation program is disabled.
*3 Available only for the U500Xd2-5AX.
*4 Standard on the U500Xd2-5AX.
*5 Conversation language not available on the U500Xd2-5AX.