MXd1
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[ BT30 Vertical multi-tasking machine ]
Multi-tasking machine capable of
turning and milling in a single setup
Enables process integration with a smaller footprint
Information
Overview
Processes are integrated on one machine, from complex machining by turning and milling to multi-face machining.
Complex machining
Turning and milling can be completed through one-time chucking on one machine.
There is no handling between turning and milling, leading to various advantages.
Advantages of complex machining
・Reduction of handling time between machines
・Reduction of operators
・Improvement of machining accuracy through one-time chucking
Multi-face machining
As the machine is equipped with a tilting rotary table capable of high-speed indexing, multi-face machining makes process integration possible, providing the same advantages as complex machining.
The M200Xd1 is a compact machine focusing on the machining of small parts.
Provides best machining according to the parts being produced.
Ample machining area
Secured ample jig area to provide flexibility for designing jigs in response to a variety of workpieces. For the M300Xd1, in particular, the jig turning diameter has been expanded to ø450 mm, the Z-axis travel has been increased to 380 mm, and the distance between table top and spindle nose end has been extended. These provide ample machining area in the Z direction, and improved tool accessibility.
*1. Value when A-axis is at 0 deg.
*2. There is some interference area. Please see Table Details.
*3. Max. loading capacity on table side
Increased max. tool length
Increased the mountable tool length to 250 mm to support wider variety of machining, including deep internal turning.
Max. tool length
M200Xd1 / M300Xd1
250mm
* Tools with a length of 200 mm or more may contact the jig when the magazine turns, depending on the jig height.
Further, the integrated loading system makes automatic production possible with less space which reduces manpower at production sites.
Non-stop ATC
High-speed tool change has been achieved by faster and optimized spindle start/stop and magazine operation.
28-tool magazine (M200Xd1)
Chip to Chip 1.4s
Tool to Tool 0.8s
Simultaneous operation
Wasted time has been reduced by simultaneously performing tool change and positioning X/Y and A/C axes.
High acceleration/deceleration spindle
Using a low inertia spindle and high acceleration/deceleration spindle motor has achieved faster spindle start/stop. In addition, the turning spindle with DD motor achieves high acceleration/deceleration speed.
Spindle start/stop time
Machining spindle 0.2s or less
Turning spindle 0.3s or less
These features ensure that the machine demonstrates high machining capabilities in complex machining or multi-face machining.
Tool center point control has been added to support simultaneous five-axis machining.
Milling process
As the spindle can provide high torque in the medium- and high-speed range, the machine fully demonstrates its capabilities in high-speed and highly efficient machining of aluminum or steel.
10,000 min-1 (standard)
Max. torque 40N・m
Max. output 18.9kW
Turning process
Highly efficient machining is achieved by the high-power turning spindle with a maximum speed of 2,000 min-1 (M200Xd1) and the turning tool secured by the double plunger lock.
Turning spindle
M200Xd1：Max. torque 55N・m、Max. output 8.7kW
M300Xd1：Max. torque 102N・m、Max. output 9.9kW
C-axis clamp
The C-axis with high clamp force enables more stringent cutting conditions to be set for machining that results in load being applied in the rotation direction, improving production efficiency.
C-axis clamp torque
M200Xd1：345N・m
M300Xd1：450N・m
A-axis clamp (optional)
The mechanical clamp plus servo clamp method enables the machine to demonstrate high machining capabilities in high-load machining and stable lathe turning, improving machining accuracy. A double type clamp mechanism, where clamps are provided on the left and right sides, is available to further enhance high machining capabilities.
A-axis clamp torque *2
M200Xd1 Single 695N・m 、Double 975N・m
M300Xd1 Single 800N・m 、Double 1080N・m
*1. Only driving side for single type
*2. Value of mechanical clamp (at pneumatic 0.5 MPa) plus servo clamp
Waste-free operation is possible in setup, machining adjustment, production, and recovery process,
leading to improved work efficiency and operating rate.
Accessibility to the machine has been enhanced to enable smooth setup including workpiece change.
New user interface
Usability has been greatly improved by grouping relevant functions, creating new support apps that are intuitive with improved operability and visibility, providing useful accessories (calculator, notebook, file viewer etc.), and making operation on conventional screens possible on the touch panel.
Specifications
Product Specification
| Item | M200Xd1/M200Xd1 RD *8 | M200Xd1-5AX/M200Xd1-5AX RD *8 | M300Xd1/M300Xd1 RD*8 | M300Xd1-5AX/ M300Xd1-5AX RD*8 | ||
|---|---|---|---|---|---|---|
| CNC Unit | CNC-D00 | CNC-D00v (DB) | CNC-D00 | CNC-D00v (DB) | ||
| Travels | X axis [mm (inch)] | 200 (7.9) | 300 (11.8) | |||
| Y axis [mm (inch)] | 440 (17.3) | 440 (17.3) | ||||
| Z axis [mm (inch)] | 305 (12.0) | 380 (15.0) | ||||
| A axis [deg.] | 120 to -30 | 120 to -30 | ||||
| C axis [deg.] | 360 | 360 | ||||
| Distance between table top and spindle nose end [mm (inch)] | 150 - 455 (5.9 - 17.9) | 150 - 530 (5.9 - 20.9) | ||||
| Table | Work area size [mm(inch)] | ø140 (ø5.5) | ø170 (ø6.7) | |||
| Shape of table top | In compliance with table nose No.5 of ISO702-4 (JISB6109-2) | In compliance with table nose No.6 of ISO702-4 (JISB6109-2) | ||||
| Max. loading capacity (uniform load) [kg (lbs)] |
Table side 40 (88.2) / Tale side 19 (41.9) *9 | Table side 75 (165.3) / Tale side 19 (41.9) *9 | ||||
| Max. table load inertia [kg･m2(lb･inch2)] |
Table side 0.29 (991) / Tale side 0.04 (137) | Table side 0.8 (2,734) / Tale side 0.04 (137) | ||||
| Spindle | Spindle speed [min-1] | 10,000min-1 specifications : 1 - 10,000
16,000min-1 specifications(optional) : 1 - 16,000 |
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| Speed during tapping [min-1] | MAX. 6,000 | |||||
| Tapered hole | 7/24 tapered No.30 | |||||
| BT dual contact spindle (BIG-PLUS) | Optional | |||||
| Coolant Through Spindle (CTS) | Optional | |||||
| Turning spindle | Max. spindle speed [min-1] | 2,000 | 1,500 | |||
| Feed rate | Rapid traverse rate (XYZ-area)
[m/min(inch/min)] |
50 x 50 x 50 (1,969 x 1,969 x 1,969) | ||||
| Cutting feed rate [mm/min(inch/min)] |
X,Y,Z axis : 1 - 30,000 (0.04 - 1,181)*7 | |||||
| Indexing feed rate (A and C) [min-1] |
A axis: 60, C axis: 200 | A axis: 50, C axis: 200 | ||||
| ATC unit | Tool shank type | MAS-BT30 | ||||
| Pull stud type*4 | MAS-P30T-2 | |||||
| Tool storage capacity [pcs.] | 22 / 28 *10 | |||||
| Max. tool length [mm(inch)] | 250 (9.8) *12 | |||||
| Max. tool diameter [mm(inch)] | 80 (3.1) | |||||
| Max. tool weight [kg (lbs)]*1 | 3 (6.6) (total tool weight : 40(88.2)) | |||||
| Tool selection method | Random shortcut method | |||||
| Tool change time*5 | Tool To Tool [sec.] | 0.8 | 0.8 | |||
| Chip To Chip [sec.] | 1.4 | 1.5 | ||||
| Electric motor | Main spindle motor (10 min/continuous) [kW]*2 | 10,000min-1 specifications : 10.1/7.0
16,000min-1 specifications(optional) : 7.4/5.1 |
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| Axis feed motor [kW] | X,Y axis 1.0, Z axis 1.8, A axis 0.8 | X,Y axis 1.0, Z axis 1.8, A axis: 1.35 | ||||
| Turning spindle motor [kW] | 4.2 | 4.6 | ||||
| Power source | Power supply | AC 200 to 230 V±10%, 3-phase, 50/60Hz±2% | ||||
| Power capacity(continuous) [kVA] | 10,000min-1 specifications : 9.5
16,000min-1 specifications (Optional): 9.5 |
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| Air supply | Regular air pressure [MPa] | 0.4 - 0.6 (recommended value : 0.5MPa)*6 | ||||
| Required flow [L/min] | 175 | |||||
| Machine dimensions | Height [mm (inch)] | 2,612 (102.9) | 2,733 (107.6) | |||
| Required floor space*11 [mm (inch)] | 1,280 X 2,667 (50.4 X 105) | 1,520 x 2,667 (59.8 x 105) | ||||
| Weight [kg (lbs)] | 2,700 (5,953) [3,000 (6,614) with BV7-870Ad] | 2,850 (6,283) | ||||
| Accuracy *3 | Accuracy of bidirectional axis positioning [mm (inch)] | （ISO230-2:1988） | X, Y, Z axis: 0.006 - 0.020 mm (0.00024 - 0.00079 inch) | |||
| （ISO230-2:2014） | A, C axis: 28 sec or less | |||||
| Repeatability of bidirectional axis positioning (ISO230-2:2014) | X, Y, Z axis: Less than 0.004 mm (0.00016 inch) A, C axis: 16 sec or less | |||||
| Standard accessories | Instruction Manual (DVD 1 set), leveling bolts (5 pcs.), leveling plate (5 pcs.) | |||||
- *1 Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only.
- *2 Spindle motor output differs depending on the spindle speed.
- *3 Measured in compliance with ISO standards and Brother standards. Please contact your local distributor for details.
- *4 Brother specifications apply to the pull studs for CTS.
- *5 Measured in compliance with JIS B6336-9 and MAS011-1987.
- *6 Regular air pressure varies depending on the machine specifications, machining program details, or use of peripheral equipment. Set the pressure higher than the recommended value.
- *7 Value when using high accuracy mode B and tool center point control.
- *8 The machine needs to be equipped with a relocation detection device depending on the destination. Machines equipped with a relocation detection device come with “RD” at the end of the model name.
- *9 The loading capacity on the tail side is 13 kg at the rotating section and 6 kg at the fixed section.
- *10 For the 28-tool magazine, turning tools cannot be set in adjacent pods.
- *11 Dimensions not including the coolant tank and chip conveyor.
- *12 Tools with a length of 200 mm or more may contact the jig when the magazine turns, depending on the jig height.
| CNC model | [ M200Xd1, M300Xd1 ] CNC-D00 [ M200Xd1-5AX, M300Xd1-5AX ] CNC-D00v(DB) | |
|---|---|---|
| Control axes | 5axes (X,Y,Z,A,C) | |
| Simultaneously controlled axes [ M200Xd1 ] [ M300Xd1 ] |
Positioning | 5axes (X,Y,Z,A,C) |
| Interpolation |
Linear: 4 axes (X, Y, Z, 1 axis for rotation) Circular: 2 axes Helical/Conical: 3 axes (X, Y, Z) |
|
| Simultaneously controlled axes [ M200Xd1-5AX ] [ M200Xd1-5AX ] |
Positioning | 5axes (X,Y,Z,A,C) |
| Interpolation |
Linear: 5 axes (X, Y, Z, 2 additional axes) Circular: 2 axes Helical/Conical: 4 axes (3 linear axes + 1 additional axis, 2 linear axes + 2 additional axes) |
|
| Least input increment | 0.001mm, 0.0001inch, 0.001 deg. | |
| Max.programmable dimension | ±999999.999 mm, ±99999.9999 inch | |
| Display | 15-inch color LCD touch display | |
| Memory capacity | [ M200Xd1, M300Xd1 ] 500 Mbytes, 3 Gbytes (optional) [ M200Xd1-5AX, M300Xd1-5AX ] 3 Gbytes (Total capacity of program and data bank) |
|
| External communication | USB memory interface, Ethernet, RS232C (optional) | |
| No.of registrable programs | 4,000 (Total capacity of program and data bank) | |
| Program format | NC language ＊Conversation language not available. | |
- * Control axes” and “Simultaneously controlled axes” indicate the maximum number of axes, which will differ depending on the destination country and the machine specifications.
- * Ethernet is a registered trademark of Xerox Corporation in the United States.
| Operation | Dry run Machine lock Program restart Rapid traverse override Cutting feed override Background editing Screen shot Operation level External input signal key Shortcut keys < optional > |
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|---|---|---|
| Programming | Absolute / Incremental Inch / Metric Coordinate system setting Corner C / Corner R Rotational transformation Synchronized tap Subprogram Graphic display |
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| Measurement | Automatic workpiece measurement *1 Tool length measurement |
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| High speed and high accuracy | Machining parameter adjustment High-accuracy mode AIII High-accuracy mode BI (look-ahead 160 blocks) Backlash compensation Tool center point control *2 (Look-ahead 1,000 blocks) < optional > |
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| Monitoring | Machining load monitoring ATC monitoring Overload prediction Waveform display / Waveform output to memory card Heat expansion compensation system ll (X, Y, and Z axes) Production performance display Tool life / Spare tool |
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| Maintenance | Tap return function Status log Alarm log Operation log Maintenance notice Motor insulation resistance measurement Tool washing filter with filter clogging detection Battery-free encoder Breake load test |
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| Automatic / Network | Computer remote OPC UA Auto notification Built-in PLC (LD/ST/FBD) < optional > |
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| Energy saving | Automatic power off Standby mode Automatic coolant off Automatic work light off Chip shower off delay |
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| Support apps | Adjust machine parameters ATC tool Tool life Waveform display Production performance Power consumption Recovery support Inspection PLC |
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| Accessories | File viewer Notebook Calculator Register shortcut Display off |
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| NC language functions | Menu programming Local coordinate system Expanded workpiece coordinate system One-way positioning Inverse time feed Programmable data input Tool length compensation Cutter compensation Scaling Mirror image External sub program call Macro Operation in tape mode Multiple skip function < optional >
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| Turning functions | Constant peripheral speed control Feed per revolution control Tool position compensation (X, Y, Z) Nose R compensation Thread cutting function |
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- *1 Measuring instrument needs to be prepared by users.
- *2 Available only for the M200Xd1-5AX/M300Xd1-5AX
- *3 Standard on the M200Xd1-5AX/M300Xd1-5AX
Example
Support
Support Information
